2017 new superb top quality hearth extinguisher co2 filling machine company
one&periodCZPT Study
GFM powder filler is a new product produced and made by our manufacturing unit in blend with the characteristic of actual filling with reference to the positive aspects of its counterparts at home and overseas&period Powder is speedily absorbed into the cylinder to be stuffed by vacuum jet existing&time period It is equipped with T3806 fat show of higher precision and MP-T printer&period of time The filling is automated and quantitative&interval The residual dust on the filter is cleared by use of the negative stress created by vacuum&time period As it integrates electronics&comma electrical device and machinery into one particular entity&comma labor depth is reduced and operate atmosphere improved&period of time It is characterized by modest quantity&comma gentle excess weight&comma lower energy intake&comma effortless motion&comma basic operation and longer services existence&period of time So it is specially suitable for powder filling of fireplace extinguisher and also perfect for other powder filling sector&interval
I&periodMain CZPT Parameters
Quantity&colon Size ×Width ×Height &lpar1130mm×520mm×1350mm&rpar
Fat&colon 200kg
Voltage&colon AC 380v&sol220v 50Hz
Power&colon &period55KW
Filling precision&colon 1kg≤&plus0&period15
Filling speed&colon six-12kg&solmin
Determine 1 Schematic Diagram of Powder Filler
Residual powder cylinder 2&time period Handbook snift valve
three&time period Powder discharge outlet 4&time period Visual window 5&period of time CZPT assembly valve 6&time period Elevating screw 7&time period CZPT assembly 8&period Air main 9&interval Time relay 10&period Control panel for electrical devices 11&period of time Energy change &lparleakage protector&rpar 12&period of time Suction pipe 13&time period Powder suction pipe 14&interval Admitting pipe 15&time period Power suction pipe 16&period End cap for filling 17&time period Elevating hand-wheel 18&time period Motor 19&period Vacuum pump 20&time period Cylinder to be filled 21&interval Sensor wire 22&period of time Ground wire for scale bench 23&time period CZPTtronic scale bench
II&periodUse and Software
Use&colon
In GFM powder filler&comma Y series motor of &period55 KW is used as motive power to generate 2X vacuum pump&comma which can both fulfill the powder filling requirements of different fireplace extinguishers and suck powder out of the cylinder of the employed extinguisher &lparrefer to Determine two&rpar&period of time The filler adopts the filling strategy integrating pace and precision&time period Two filling modes&comma particularly&comma constant and operating are obtainable&comma which are in shape for producers&period of time
The filler is equipped with two powder suction pipe &lparFigure two-15 and two-thirteen&rpar&period of time In the process of filling&comma powder is stuffed into the cylinder from the powder suction pipe &lparFigure 2-15&rpar through the end cap for filling &lparFigure one-sixteen&rpar&interval When powder in the utilised extinguisher cylinder has to be sucked out&comma the powder suction pipe &lparFigure two-thirteen&rpar must be set into the utilised extinguished cylinder and the powder suction pipe &lparFigure two-15&rpar at the conclude cap for filling &lparFigure one-16&rpar transformed into the powder suction pipe &lparFigure two-thirteen&rpar&interval Hence the used powder is sucked out&interval &lparThe ineffective powder in the used extinguisher cannot be sucked out&rpar&interval
Figure 2 Schematic Diagram for Filling and Servicing of Powder Filler
Operation for use&colon
CZPT link Very first have the powder suction pipe &lparFigure one-fifteen&rpar effectively related to conical powder storage bucket in the warehouse &lparThe conicity of the powder storage bucket is usually three&colon2 in accordance to Determine 2 and the consumer could figure out its dimensions in phrases of the creation ability at its discretion&rpar&period Then check out if the link pipes are unfastened&interval
ProtectorThe protecting ground wire for powder filler ought to be linked appropriately&period of time The ground wire for the scale bench &lparFigure 1-22&rpar is developed for elimination of static electrical power&time period Grounding is a must as static electric power is produced in the powder filling&comma which will interfere with the sensor of scale bench and the show&interval The grounding equipment &lparFigure 3 and 4&rpar is a transitional system for connecting the electrical devices to the earth&interval The grounding wire for the scale bench is related to the embedded metal conductor or the team thereof and the grounding resistance need to not be far more than 4 ohm&period of time The use of this protector for elimination of seatic interference with the scale bench and the exhibit is an successful way in accordance to many experiments&time period
three&periodInstallation of electrical power supply
Hook up the guide-in of the filler to the mains&interval The filler adopts a three-section four-wire program for energy provide&period of time Mains output of three-stage four wire system have to be via the exact same leakage protector if the lead-in is related by means of the leakage protector&period
Determine 5 Schematic Diagram for Control Panel of CZPTtric Equipment
Voltmeter 2&interval Fat display 3&interval Internet&solgross established-up 4&period of time &uparrow↓&solpeak value 5&period of time CZPT 6&time period Clearing 7&period CZPT 8&time period Shelling 9&interval Reset 10&period On&soloff 11&time period Indicator mild for stoppage of filling 12&period Button swap &lparleft&rpar automatic filling &lparright&rpar filling 13&interval Indicator gentle for filling 14&period Stoppage of filling 15&period Indicator light for stoppage of operation 16&period CZPTt of filling seventeen&period Indicator light-weight for procedure eighteen&period Stop of operation 19&time period Indicator gentle for quit of cleaning 20&period of time CZPTt of operation 21&period Indicator light for cleaning 22&period of time Button switch &lparleft&rpar filling &lparmiddle&rpar end &lparright&rpar cleansing four&periodTrial Operate
For demo run&comma very first inch the &lsqboperation&rbrack button for numerous moments &lparFigure five-twenty&rpar to see if the motor of the vacuum pump turns in the path shown by the arrow on
the body&period Then the V-belt for the motor and vacuum pump is set in spot &lparas the belt is unloaded before leaving the factory&comma the motor should flip as the arrow directs&rpar&period The cylinder of the extinguisher is put on the surface area of the filler and the upper mouth of the cylinder is properly related to the powder discharge outlet &lparFigure one-3&rpar with out any leakage&period of time The valve of filter assembly &lparFigure one-5&rpar is opened&comma the guide snift valve &lparFigure one-2&rpar is opened and button swap &lparFigure 5-22&rpar established to &lsqbfilling&rbrack situation&period
five&periodCZPTt of weight exhibit
Press &lsqbon&soloff&rbrack essential of weight show &lparFigure 5-ten&rpar&period When nothing is place on the scale bench&comma the bodyweight display will be in the state of self-inspection&period of time Then the exhibit will present in switch “-35-“&comma “3806-CE”&comma “UT-three&period63″&comma “2002-10″&comma “1234567”&comma “——“&comma “dc×××”&period Following a minute&comma “&period000” will show up&comma indicating the digital scale resets instantly &lparsee to it that prior to the show resets&comma any crucial shall not be pressed to avoid the confusion of screen plan&rpar&period Then set up necessary bodyweight parameters&period
six&periodParameter Set-up
Concrete techniques&colon pressnet&solgross&solsetkey&lparFigure5-three&rparand the indicator will show “&lowbar&lowbar&lowbar&lowbar&lowbar”&time period Push&uparrow↓ &solpeak valuekey&lparFigure5-4&rpar&commathe indicator will screen
“dxxxxxx”&comma then press web&solgross&solsetkey&lparFigure5-three&rpar&commaand the indicator will exhibit “txxxxxx” &period Go on with web&solgross&solsetkey&lparFigure5-three&rparand the indicator will display “cxxxxxx”&time period Proceed to pressnet&solgross&solsetkey&lparFigure5-3&rparand the
indicator will show “nxxxxxx”&period of time Carry on to pressnet&solgross&solsetkey&lparFigure5-3&rparand the indicator will screen “pxxxxxx”&period of time when the indicator shows “Lxxxxxx” and the benefit displayed differs from the necessary value&comma re-entry is required&period of time 1st&comma push&uparrow↓ &solpeak valuekey constantly &lparFigure5-four&rpartill
the benefit exhibited beforehand on the screen is cleared to “&period000″&time period Then the final figure will show 10 figures “-9” instantly in cycle&interval Just enter required excess weight value in the pursuing way&colon when filling 4 kg dry powder&comma determine “L” must be established as “3&period850″&period of time when the last determine shows “three”&comma press &uparrow↓ &solpeak price key swiftly &lparFigure five-four&rpar to validate&period when the closing figure shows “eight”&comma
push &uparrow↓ &solpeak valuekey to acknowledge&time period when the ultimate determine shows “5”&comma press &uparrow↓ &solpeak valuekey quickly &lparFigure five-4&rpar to confirm&period of time when the ultimate figure displays “”&comma push internet&solgross&solsetkey&lparFigure 5-3&rpar&period At this time the excess weight indicator shows “Hxxxxxx”&comma this benefit has been formulated ahead of shipping and delivery and it is not necessary to enter yet another worth &lparNote&colon H value must be increased L value&comma if not&comma the filling tools won’t quit immediately at the essential weight&time period H
benefit need to be entered in the identical way as L value&rpar&period Lastly press net&solgross&solsetkey after a lot more &lparFigure five-3&rpar&time period As the equipment has a memory purpose&comma it is not needed to established yet again for filling the identical fat of dry powder&time period &lparThe above xxxxxx is arbitrary number&rpar&interval
seven&periodShelling
Location the cylinder to be stuffed &lparFigure 1-twenty&rpar on the digital scale bench &lparFigure 1-23&rpar and set the conclude cap for filling effectively &lparFigure one-16&rpar&time period When the exhibit
&lsqbSteady &cir &rbrack indicator mild is on&comma press &lsqbreset&rbrack essential &lparFigure five-9&rpar or &lsqbShelling&rbrack key &lparFigure 5-8&rpar&period On indication of “&period000” on the display&comma the shelling is completed&time period
eight&periodContinuous filling
Two filling modes&comma specifically&comma ongoing and working filling are obtainable for the filler&interval For constant filling&comma the button change &lparFigure 5-twelve&rpar ought to be set to &lsqbautomatic filling&rbrack placement&period When in the constant filling condition&comma push &lsqboperation&rbrack &lparFigure five-20&rpar button&comma the vacuum pump will get started to function&time period The powder is sucked into the cylinder to be stuffed through powder suction pipe &lparFigure 1-thirteen&rpar&time period When the established-up bodyweight worth is arrived at&comma the filling will end of its personal and the filter cleans immediately&interval In 3-5 CZPTs for stoppage of filling&comma filling will commence once again of its very own&comma forming a continuous filling&period &lparThe consumer could adjust the suspension time for filling in conditions of various time necessary for changing cylinder&interval Approach for adjustment&colon Open up the again protect&comma 3 time relays will be identified&interval Just change No&period1 in the still left and established up the time relay&comma Determine one—9&period Then the time for night-hand rotation is elevated and that for left-hand lowered&rpar&period If in the approach of filling&comma interruption is needed&comma just established &lsqbbutton switch&rbrack &lparFigure 5-22&rpar to the middle placement&time period If the vacuum pump is to be stopped&comma just push &lsqbstop&rbrack button &lparFigure5-eighteen&rpar&period
nine&interval Functioning filling
For operating filling&comma the button change &lparFigure five-12&rpar is set to &lsqbfilling&rbrack situation and push &lsqboperation&rbrack button &lparFigure5-20&rpar&time period The vacuum pump will begin to function&time period
Then push &lsqbstart of filling&rbrack button &lparFigure 5—sixteen&rpar&interval The powder will be sucked into the cylinder to be crammed by means of powder suction pipe &lparFigure1—15&rpar&time period When the set-up fat price is achieved&comma filling will end of by itself&comma push &lsqbstart of filling&rbrack button &lparFigure five-16&rpar as soon as for each and every filling of 1 cylinder&period of time If interruption is needed in the course of the filling period of time&comma just press &lsqbstop of filling&rbrack button &lparFigure five-14&rpar&interval For suspension of vacuum pump&comma just push &lsqbstop&rbrack button &lparFigure 5—18&rpar&interval
ten&interval CZPT
If the power filler is geared up with a printer&comma information on the net bodyweight&comma tare bodyweight&comma gross excess weight&comma time&comma date and serial variety will be printed out instantly soon after stoppage of filling&interval
IV&period Removing of Dust from the CZPT
In standard conditions the filler will clean the filter as soon as instantly soon after filling of 1 cylinder&period of time As the powder has excellent adhesion&comma when it is required to very clear the residual dust extensively from the filter&comma the powder cylinder &lparFigure 1-1&rpar has to be placed on the surface of the filler with the higher mouth of the cylinder butt-jointed to the powder discharge outlet &lparFigure 1-3&rpar&comma where no leakage takes place by use of elevating hand-wheel &lparFigure one-17&rpar&period Open up the Valve of the filter assembly &lparFigure one-five&rpar&semi near the handbook snift valve &lparFigure one-2&rpar and established the button switch &lparFigure 5—22&rpar to &lsqbcleaning&rbrack place&period of time Then the vacuum pump will keep on doing work as prolonged as &lsqbstop&rbrack button &lparFigure 5-18&rpar is not pressed&interval Beneath the motion of the controller&comma the solenoid valve will bleed and make up air
to the filter assembly via inside coordination&interval The filter is cleared by use of the air stress thanks to damaging force&interval Following clearing is finished&comma the guide snift valve &lparFigure one-2&rpar is opened&comma button swap &lparFigure 5-22&rpar is established to &lsqbfilling&rbrack placement and filling begins yet again&period of time
V&period of time Calibration of Weighing Criteria
In order to steer clear of puzzled plans and halted technique in the excess weight engage in because of to mal-operation or misuse by idlers&comma a calibration change is put in at the tail of the filler&period of time In standard use of the electronic scale&comma this change is in an off position&time period If set to &lsqb O &rbrack position&comma no puzzled plan or halted method will be seen even by mal-operation&interval If the fat is found inaccurate in the use of the electronic scale&comma weighing criteria have to be calibrated by environment to &lsqb-&rbrack position to turn the swap on&interval After the calibration is completed&comma do change the swap off to &lsqb O &rbrack position&time period
Just before calibration&comma get a weight or an item of recognized excess weight ready&period of time For instance&comma the recognized bodyweight is “28&period650” kg&interval Press &lsqbon&soloff&rbrack important on the screen of digital scale &lparFigure 5-10&rpar&time period When “-35-” is revealed&comma swiftly press &lsqbnet&solgross&solset-up&rbrack essential Figure 5-three&rpar&comma “-ULOAD-” will be shown &period then press &lsqbnet&solgross&solset-up&rbrack crucial Determine 5-3&rpar&comma “××××××” interior code figure will be shown&period of time In a minute ” LOAD” will be revealed routinely&period of time At this time the item of recognized bodyweight is placed on the scale bench&period of time Push &lsqbnet&solgross&solset-up&rbrack essential &lparFigure five-three&rpar&comma “××××××” loading internal code determine will be shown&time period In a moment ” LOAD-in” will be demonstrated&period Once again press &lsqbnet&solgross&solsetup&rbrack crucial &lparFigure five-three&rpar&period “L0&period000” will be demonstrated&period of time
Push &lsqb&uparrow↓ &sol peak price&rbrack essential &lparFigure five-four&rpar for confirmation&time period Then 10 quantities of “-9” will be revealed in a circle instantly at the very last figure&period If the CZPT weight is “28&period650” and “2” is demonstrated at the previous determine&comma press &lsqb&uparrow↓ &sol peak value&rbrack important rapidly &lparFigure five-four&rpar for confirmation&time period When the very last figure is “eight”&comma push &lsqb&uparrow↓ &sol peak benefit&rbrack key &lparFigure 5-4&rpar rapidly for affirmation&period When the very last figure is “6”&comma press &lsqb&uparrow↓ &sol peak price&rbrack important &lparFigure five-4&rpar quickly for confirmation&interval When the very last determine is “5”&comma press &lsqb&uparrow↓ &sol peak benefit&rbrack crucial &lparFigure five-4&rpar swiftly for confirmation&interval When the last determine is “”&comma push &lsqbnet&solgross&solset-up&rbrack important &lparFigure five-3&rpar speedily&comma the display will present “28&period650″&interval Then push &lsqbon &soloff&rbrack important &lparFigure five-10&rpar and take away the item on the scale bench&period Push &lsqbon &soloff&rbrack essential &lparFigure 5-ten&rpar without any object on the scale bench&time period The scale will reset immediately and the calibration of weight conditions is concluded&interval
VI&period of time Achievable Faults and Their Removal
Indicators | Problems | Corrections |
Motor isn’t going to run following energization | Leakage protector is off | Check out if leakage happens and energized following elimination |
Fuse is open up or unfastened | Exchange and tighten | |
Warmth relay is open | Check out if harm occurs and reset by pressing the reset button | |
Contactor is broken | Restore or substitute | |
Handle circuit is minimize off | Properly related | |
Leakage protector breaks right after energization | Electricity line linked improperly | Have the filler and electrical power source of a few-stage 4-wire technique linked correctly |
Mains output of three-phase 4-wire system is by way of one particular leakage protector | Mains output of 3 stage 4-wire method have to be through one leakage protector | |
Suction pipe doesn’t s work soon after operation | Pipe and joint leak | Restore |
Stop cap for filling not in spot | Be in area | |
Suction solenoid valve is not opened | Have it opened | |
Guide valve not opened | Open up it | |
Powder suction is suspended soon after operation | Suction pipe is blocked | Get rid of the pipe to see if it is reduced and joint blocked |
Pipe leaks | Fix | |
Evident dust exists in the air major | CZPT is ruined with leakage | Change |
Verify the filter for a CZPT time | ||
Right after the motor is commenced&comma the automated portion does not perform | Contactor is broken | Substitute or mend |
Time relay is broken | Replace or fix | |
The exhibit flashes or figure is abnormal | ||
Sensor of the scale bench fails or the plug is loose | Check if the welding in the plug of sensor is loose or have it tightened | |
Seatic electricity in the Static electrical energy in the stop cap for filling | Floor wire for the Floor wire for the scale bench is not connected firmly or metallic conductor is not appropriately set | |
CZPT stoppage fails when the excess weight prerequisite is fulfilled | H value is smaller than L value | Enter H value the exact same way as L value and the former have to be higher than the latter |
VII&interval Upkeep
No impurities are allowed in the powder getting sucked by the suction pipe&semi No powder in excessive of the moisture proportion specified and corrosive powder shall be utilized to stop products from getting destroyed&semiNo electronic scale shall be operated at a damp&comma vibrating or swinging place so as not to hurt its factors and precision&semiNo h2o or lumber shall be put into the electric powered aspects of the gear and the exhibit to avert leakage or harm of electric powered aspects&periodAfter every single use of 5000 several hours&comma check if the filter is broken or blocked&semiAfter completion of every operation&comma the handbook suction valve must be shut and button switch &lparFigure five-22&rpar established to &lsqbcleaning&rbrack placement to distinct the filter for numerous instances and get rid of the residual dust in the filter assembly&period of time Them the valve of the filter assembly is opened &lparFigure one-5&rpar&periodInspect the oil stage in the vacuum pump&comma which must be in the middle of the two oil leveler line of the mirror&periodAfter the vacuum pump has been utilized for 3-six months&comma the vacuum oil must be altered after where the pollution is critical&comma interval of oil modify shall be shortened as the case could be&periodVIII&period Packing Record
Serial No&period of time | Title | Size | Amount | Unit |
one | Powder filler | GFM | one | Device |
two | CZPTtronic scale bench | T3806 | one | Device |
3 | Stop cap for filling | &Fcy120mm | 1 | Piece |
4 | Suction pipe | &Fcy15mm | four | Meter |
five | Valve | &Fcy65mm | one | Piece |
6 | Discharge outlet | one | Piece | |
seven | CZPT gasket | &Fcy65mm | two | Piece |
eight | Simple rubber gasket | &Fcy25mm | 5 | Piece |
9 | Certificate of conformity | GFM | 1 | Copy |
ten | Directions for use | GFM | one | Duplicate |