Product Description
Product Description
GWSP Oil free Scroll Vacuum Pump
Working principle:
GWSP oil free scroll vacuum pump is constructed with pump head assembly, crank pin assembly, bracket assembly, air flush assembly,and exhaust valve assembly.Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of different sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber.
Basic informations:
1) Model: GWSP75 Oil free scroll vacuum pump
2) Ultimate vacuum pressure: 8.0Pa/0.08 mbar (abs.)
3) Max suction capacity: 50Hz-1.0L/s 60Hz-1.2L/s
Safety Precautions:
The GWSP series oil free scroll vacuum pumps are suitable for clean processes only.
Do not pump toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on pumps which have used special gases or other hazardous substances.
Be sure the inlet gas temperature must be lower than 122 °F.
Technical Specifications
Technical Specifications:
Model | GWSP40 | GWSP75 | GWSP150 | GWSP300 | GWSP600 | GWSP1000 | ||
Pumping Speed | 50Hz | l/s | 0.5 | 1.0 | 2.0 | 4.3 | 8.7 | 16.6 |
m3/h | 1.8 | 3.6 | 7.2 | 15.5 | 31.3 | 59.8 | ||
cfm | 1.1 | 2.1 | 4.3 | 9.3 | 18.7 | 35.8 | ||
60Hz | l/s | 0.6 | 1.2 | 2.4 | 5.1 | 10.4 | 20.0 | |
m3/h | 2.2 | 4.3 | 8.6 | 18.3 | 37.4 | 71.6 | ||
cfm | 1.3 | 2.5 | 5.1 | 10.9 | 22.3 | 42.8 | ||
Ultimate Pressure | Torr | ≤1.1*10-1 | ≤6.0*10-2 | ≤4.5*10-2 | ≤1.9*10-2 | ≤7.5*10-3 | ≤7.5*10-3 | |
psi | ≤2.2*10-3 | ≤1.2*10-3 | ≤9.0*10-4 | ≤3.8*10-4 | ≤1.5*10-4 | ≤1.5*10-4 | ||
Pa | ≤15 | ≤8 | ≤6 | ≤2.6 | ≤1 | ≤1 | ||
mbar | ≤1.5*10-1 | ≤8.0*10-2 | ≤6.0*10-2 | ≤2.6*10-2 | ≤1.0*10-2 | ≤1.0*10-2 | ||
Noise Level | dB(A) | ≤54 | ≤57 | ≤57 | ≤60 | ≤61 | ≤65 | |
Leakage | mbar·l/s | 1*10-7 | ||||||
Max. Inlet/Exhaust Pressure | MPa | 0.1 / 0.13 | ||||||
Ambient Operation Temp. | ºF | 41~104 | ||||||
Motor 1 phase | Power | kW | 0.25 | 0.55 | 0.55 | 0.55 | 0.75 | — |
Voltage | V | 110~115 (60Hz),200~230 (50Hz) | — | |||||
Speed | rpm | 1425(50Hz),1725(60Hz) | — | |||||
Plug | North America, Europe, UK/Ireland, India | — | ||||||
Motor 3 phase | Power | kW | — | 0.55 | 0.55 | 0.55 | 0.75 | 1.5 |
Voltage | V | — | 200~230 or 380~415 (50Hz),200~230 or 460 (60Hz) | |||||
Speed | rpm | — | 1425 (50Hz),1725 (60Hz) | |||||
Inlet/Exhaust Flange | KF25/KF16 | KF40/KF16 | KF40/KF16*2 | |||||
Dimensions | 1 phase | mm | 326*212*253 | 450*260*296 | 455*260*296 | 493*297*334 | 538*315*348 | — |
3 phase | mm | — | 450*260*296 | 455*260*296 | 493*297*334 | 538*315*348 | 576*450*402 | |
Net Weight | 1 phase | kg | 15 | 21 | 22 | 29 | 36 | — |
3 phase | kg | — | 20 | 21 | 28 | 31 | 54 | |
Cooling Type | Air cooled | |||||||
Others | With air flush |
Features & Benefits
Features & Benefits:
No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 3~60 m3 /h, limited vacuum level 1~8 Pa
Suitable for all type of power supply around the world.
110/220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance
Quality Control
CMM inspection system assures
fixed tolarance on dimension&shape
Pump Testing
Applications
Analyzing instrument and device.
Spectroscopy/scHangZhou electron microscopy.
Space environment simulation machine.
Helium Leak detector.
Mass spectrometer.
Cryopump regeneration.
Accelerators/synchrotrons.
Food and drug industry.
Freezing dryer.
Vacuum storage.
Medical equipment
Low temperature plasma sterilizer.
Vacuum storage.
Dental equipment.
Vacuum equipment.
Oil free ultrahigh vacuum unit
Oil free vacuum unit
Company Profile
Company Profile
GEOWELL VACUUM CO.,LTD. is a HI-TECH enterprise in China dedicating in manufacturing, research and development, marketing of oil free scroll vacuum pumps and vacuum compressors since 2002. GEOWELL has been providing users and partners with premium quality products that are efficient and dependable, GEOWELL believe the integration of high performance and high reliability product and service will bring the highest value to both our customers and ourselves.
FAQ
Question&Answers
Q: How long can I get the feedback after we sent the inquiry?
A: We will reply you within 12 hours in working day.
Q: Are you direct manufacturer?
A: Yes, we are direct manufacturer with factory and international department; we manufacture and sell all our products by ourselves.
Q: When can you delivery the product to us?
A: Since we are a factory with large warehouse, we have abundant products in store, so we can delivery within 7 days after get your deposit.
Q: Can I add logo to the products?
A: Of course, but we usually have quantity requirement. You can contact with us for details.
Q: How to guarantee the quality and after sales service of your products?
A: We conduct strict detection during production from raw material come in to product delivering shipment. Every product must go through 4 steps inspection from casting, machining, assembling, and performance testing within our factory before shipment, also intact packaging test are insured.
Q: What is your warranty term?
A: There is a 12 months warranty for our export products from the date of shipment. If warranty has run out, our customer should pay for the replacement part.
Q: Is the sample available?
A: Yes, usually we send our samples by Fedex, DHL, TNT, UPS, EMS, SF, Depon, it will take around 3 to 4 days for our customer receive them, but customer will charge all cost related to the samples, such as sample cost and air freight. We will refund our customer the sample cost after receiving the order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Yes |
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Warranty: | 1 Year |
Oil or Not: | Oil Free |
Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
How Do Vacuum Pumps Impact the Quality of 3D Printing?
Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:
3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:
1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.
2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.
3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.
4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.
5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.
6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.
7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.
In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.
Can Vacuum Pumps Be Used in Laboratories?
Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:
Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:
1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.
2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.
3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.
4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.
5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.
6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).
7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.
Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.
editor by Dream 2024-05-16
China high quality Best Price Laboratory Electric Dual Stage Oil Circulating Rotary Vane Vacuum Pump vacuum pump distributors
Product Description
Product Parameters
Model | 2xz-0.5 | 2xz-1 | 2xz-2 | 2xz-4 | |
Pumping Speed L/S(m³/h) | 0.5(1.8) | 1(3.6) | 2(7.2) | 4(14.4) | |
Extreme Pressure(Pa) | Partial Pressure | ≤6×10-2 | ≤6×10-2 | ≤6×10-2 | ≤6×10-2 |
Full Pressure | ≤1.33 | ≤1.33 | ≤1.33 | ≤1.33 | |
Rotating Speed r/min(50/60Hz) | 1400/1700 | 1400/1700 | 1400/1700 | 1400 | |
Voltage(v) | 220 | 220/380 | 220/380 | 220/380 | |
Motor Power(kw) | 0.18 | 0.25 | 0.37 | 0.55 | |
Inlet Diameter (Outer Diameter)mm | G3/8(∅12) | G3/8(∅12) | G3/4(∅12) | G3/4(∅12) | |
KF-16 | KF-16 | KF-25 | KF-25 | ||
Noise(dBA) | 62 | 62 | 63 | 64 | |
Oil volume (L) | 0.6 | 0.7 | 1 | 1.1 | |
Size(mm) | 538*215*360 | 538*215*360 | 580*215*367 | 580*215*367 | |
Gross/Net Weight(kg) | 17/16 | 18/17 | 22/20 | 25/22 |
Model | 2xz-2B | 2xz-4B | 2xz-6B | 2xz-8B | 2xz-15B | 2xz-25B | |
Pumping Speed L/S(m³/h) | 2(7.2) | 4(14.4) | 6(21.6) | 8(28.8) | 15(54) | 25(90) | |
Extreme Pressure(Pa) | Partial Pressure | ≤4×10-2 | ≤4×10-2 | ≤4×10-2 | ≤4×10-2 | ≤4×10-2 | ≤4×10-2 |
Full Pressure | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |
Rotating Speed r/min(50/60Hz) | 1400/1700 | 1400/1700 | 1400/1700 | 1400/1700 | 1400/1700 | 1400/1700 | |
Voltage(v) | 220/380 | 220/380 | 220/380 | 380 | 380 | 380 | |
Motor Power(kw) | 0.37 | 0.55 | 0.75 | 1.5 | 1.5 | 2.2 | |
Inlet Diameter (Outer Diameter)mm | G3/4 | G3/4 | ∅30 | ∅40 | ∅40 | ∅50 | |
KF-25 | KF-25 | KF-25 | KF-40 | KF-40 | KF-50 | ||
Noise(dBA) | 65 | 66 | 68 | 70 | 72 | 74 | |
Oil volume (L) | 0.8 | 0.95 | 1-1.2 | 2.3-2.5 | 2.8-3.3 | 5.5-6.5 | |
Size(mm) | 580*215*367 | 580*215*367 | 670*240*320 | 720*270*390 | 770*270*390 | 900*320*550 | |
Gross/Net Weight(kg) | 22/20 | 25/22 | 46/40 | 68/52 | 75/62 | 90/70 |
Product Description
Rotary Vane Vacuum Pump is the basic equipment used to remove gas from sealed containers. It can be used alone, also can be used for booster pump, diffusion pump, molecular pump before the pump, maintenance pump, titanium pump pre-pumping pump, It can be used for vacuum drying, CZPT drying, vacuum degassing, vacuum packaging, vacuum adsorption, vacuum forming, coating, food packaging, printing, sputtering, vacuum casting, instruments, instruments, refrigerators, air conditioning lines and laboratories and other vacuum operations and supporting use.
· Due to the thorough low noise design and precision machining, so as to achieve low noise
· Specially designed gas valve is prepared to prevent the pump oil from mixing with water and prolong the service time of the pump oil
· Adopt similar product design, small size, light weight, low noise, easy to start
· Equipped with vacuum drying oven, freeze-drying machine, printing machinery
· It can be equipped with small-caliber adapter, KF interface and flange interface
Application
· Rotary Vane Vacuum Pump corollary use with freezer dryer to reach vacuum state, it’s an essential corollary equipment in medicine CZPT drying, biology, food industry and agricultural products deep processing
· Rotary Vane Vacuum Pump corollary use with vacuum drying oven for maintaining vacuum state inside the oven, they mainly applies in powder drying and baking in vacuum condition
Company Profile
Packaging & Shipping
FAQ
Q1. What is your products range?
• Industry water chiller, recirculating cooling chiller, rotary evaporator, alcohol recovery equipment, short path distillation kit, glass molecular distillation equipment, falling film evaporator, jacketed glass reactor and other lab equipment.
Q2. Are you trading company or manufacturer?
• We are professional manufacture of lab equipment and we have our own factory.
Q3. Do you provide samples? Is it free?
• Yes, we could offer the sample. Considering the high value of our products, the sample is not free, but we will give you our best price including shipping cost.
Q4. Do you have warranty?
• Yes, we offer 1 year warranty for the spare part.
Q5. How long is your delivery time?
• Generally it is within 7 working days after receiving the payment if the goods are in stock. Or it is 15 working days if thegoods are not in stock, depending on order quantity.
Q6. What is your terms of payment?
• Payment≤15,000USD, 100% in advance. Payment≥15,000USD, 70% T/T in advance, balance before shipment.
(If you are concerned about payment security for the first order, we advise you can place Trade Assurance Order via Alibaba. you will get 100% payment refund if we can’t meet agreed delivery time.)
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Online Service Support |
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Warranty: | 1 Year |
Oil or Not: | Oil |
Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Are Vacuum Pumps?
Vacuum pumps use air flow as the source of energy. The system is ideal for dewatering wet media, creating filter cakes, and pneumatically moving materials through a pipe. A vacuum pump works through air flow that is moved by differential pressure. The pump’s air flow develops a vacuum in a chamber that is called the vacuum box. As the air flow collects gas at a faster rate than atmospheric pressure, it is considered the “heart” of a vacuum system.
Principles of operation
Vacuum pumps work by reducing the volume of air that moves through them. Depending on the design, there are several different types of vacuum pumps. All of these types operate under the same principles, but have their own special features. Here are some of their most important characteristics. In addition to their capacity, the main differences between these pumps are their manufacturing tolerances, materials of construction, and level of tolerance for chemicals, oil vapor, and vibration.
Vacuum pumps create a partial or low-pressure vacuum by forcing gas molecules from their high-pressure states to their low-pressure states. However, these pumps can only achieve a partial vacuum, and other methods are necessary to reach a higher level of vacuum. As with all pumps, there are several ways to increase the level of a vacuum.
First, consider the type of vacuum you want. This is the most important factor when choosing a vacuum pump. If you need a high level of vacuum, you’ll need a high-quality vacuum pump. High-quality vacuum pumps have a high pressure limit, while ultrahigh-quality pumps are capable of achieving a very low vacuum. As the pressure decreases, the amount of molecules per cubic centimeter decreases and the quality of the vacuum increases.
Positive displacement pumps are best suited for low and medium-pressure systems. But they can’t reach high vacuum, which is why most high-pressure systems use two pumps in tandem. In this case, the positive displacement pump would stall and the other one would be used instead. Similarly, entrapment pumps have higher-pressure limits, so they must be refreshed frequently or exhaust frequently when there is too much gas to capture.
Another important aspect of vacuum pump operation is its speed. The speed of pumping is proportional to the differential pressure across the system. Therefore, the faster the pumping speed, the lower the draining time.
Design
A vacuum pump is a mechanical device used to generate a vacuum. It can create a low or high vacuum. These pumps are used in the process of oil regeneration and re-refining. The design of a vacuum pump must be compatible with the vacuum. The pump’s mass and speed should be matched.
The design of a vacuum pump is important for many reasons. It should be easy to use and maintain. Vacuum pumps need to be protected from external contamination. For this reason, the oil must be kept clean at all times. Contamination may damage the oil, resulting in pump failure. The pump’s design should include features that will prevent this from happening.
The main objective of a vacuum pump is to remove air and other gases from a chamber. As the pressure of the chamber drops, the amount of molecules that can be removed becomes more difficult. Because of this, industrial and research vacuum systems typically require pumps to operate over a large pressure range. The range is generally between one and 10-6 Torr. A standard vacuum system uses multiple pumps, each covering a portion of the pressure range. These pumps can also be operated in a series to achieve optimal performance.
The design of a vacuum pump can vary depending on the application and the pressure requirement. It should be sized appropriately to ensure that it works properly. There are several different types of pumps, so selecting the right pump is essential to maximizing its efficiency. For example, a slow running vee belt drive rotary vane vacuum pump will have a lower running temperature than a fast-running direct-drive pump.
Performance
The performance of a vacuum pump is an important indicator of its overall condition. It helps determine whether the system is performing optimally and how high the ultimate vacuum level can be achieved. A performance log should be maintained to document variations in pump operating hours and voltage as well as the temperature of the pump’s cooling water and oil. The log should also record any problems with the pump.
There are several ways to increase the performance of a vacuum pump. For example, one way is to decrease the temperature of the working fluid. If the temperature of the fluid is too high, it will lead to a low vacuum. A high temperature will make the vacuum degree of the pump even lower, so heat transfer is an important part of the process.
Nozzles are another major component that impacts the performance of a vacuum pump. Damage or clogging can result in a compromised pumping capacity. These problems can occur due to a number of causes, including excessive noise, leakage, and misassembled parts. Nozzles can also become clogged due to rusting, corrosion, or excess water.
Performance of vacuum pump technology is vital for many industries. It is an integral part of many central production processes. However, it comes with certain expenses, including machines, installations, energy, and maintenance. This makes it essential to understand what to look for when purchasing a vacuum pump. It is important to understand the factors that can influence these factors, as they affect the efficiency of a vacuum pump.
Another important factor in determining the performance of a vacuum pump is throughput. Throughput is a measurement of how many molecules can be pumped per unit of time at a constant temperature. Moreover, throughput can also be used to evaluate volume leak rates and pressure at the vacuum side. In this way, the efficiency of a vacuum pump can be judged by the speed and throughput of its leaks.
Atmospheric pressure
Vacuum pumps work by sucking liquids or air into a container. The amount of vacuum a pump can create is measured in pressure units called atms (atmospheric pressure). The pressure of a vacuum pump is equal to the difference between atmospheric pressure and the pressure in the system.
The amount of force produced by air molecules on each other is proportional to the number of impacts. Therefore, the greater the impact, the higher the pressure. In addition, all molecules have the same amount of energy at any temperature. This holds true for both pure and mixture gases. However, lighter molecules will move faster than heavier ones. Nevertheless, the transfer of energy is the same for both.
The difference between atmospheric and gauge pressure is not always straightforward. Some applications use one term to describe the other. While the two concepts are closely related, there are key differences. In most cases, atmospheric pressure is a higher number than gauge pressure. As a result, it can be confusing when choosing a vacuum pump.
One method is to use a U-tube manometer, a compact device that measures the difference between atmospheric pressure and vacuum. This device is commonly used for monitoring vacuum systems. It can measure both negative and positive pressure. In addition, it uses an electronic version of a gauge.
The atmospheric pressure affects the performance of a vacuum pump. When working with porous materials, the pump must overcome leakage. As a result, it must be equipped with enough capacity to compensate for variations in the porosity of the work piece. This is why it is critical to buy a vacuum pump that has a large enough capacity to handle the variation.
Typical application
Vacuum pumps are used in a variety of applications. They generate low and high pressures and are used to evaporate water or gases from various materials. They are also used in petroleum regeneration and re-refining processes. Typical applications of vacuum pumps include: a.
b. Rotary vane pumps are used in a variety of vacuum applications. They are suitable for industrial applications, freeze drying and cabinet making. They use oil as a sealant and coolant, allowing them to perform well in a variety of applications. This makes them ideal for use in a variety of industries.
The pumping rate of the vacuum pump is important. This refers to the volume pumped from a given point at a given rate. The higher the speed, the faster the pump will expel the air. Depending on the gas composition, this number will vary. When choosing a vacuum pump, gas composition and process requirements should be considered.
Vacuum pumps are used in a variety of industries from laboratories to medical facilities. In medical applications, they are used in radiation therapy and radiopharmaceuticals. They are also used in mass spectrometers, which are instruments used to analyze solid, liquid, or surface materials. Vacuum pumps are also used in decorative vacuum coatings and Formula 1 engine components. A trash compactor is another example of using a vacuum pump.
Vacuum pumps are used in a variety of applications including water purification and aeration. Vacuum pumps are also used in portable dental equipment and compressors in the dental industry. Vacuum pumps are also used in molds for dental implants. Other common applications for vacuum pumps include soil aeration and air sampling.
editor by Dream 2024-05-15
China supplier Best Price Laboratory Electric Dual Stage Oil Circulating Rotary Vane Vacuum Pump vacuum pump belt
Product Description
Product Parameters
Model | 2xz-0.5 | 2xz-1 | 2xz-2 | 2xz-4 | |
Pumping Speed L/S(m³/h) | 0.5(1.8) | 1(3.6) | 2(7.2) | 4(14.4) | |
Extreme Pressure(Pa) | Partial Pressure | ≤6×10-2 | ≤6×10-2 | ≤6×10-2 | ≤6×10-2 |
Full Pressure | ≤1.33 | ≤1.33 | ≤1.33 | ≤1.33 | |
Rotating Speed r/min(50/60Hz) | 1400/1700 | 1400/1700 | 1400/1700 | 1400 | |
Voltage(v) | 220 | 220/380 | 220/380 | 220/380 | |
Motor Power(kw) | 0.18 | 0.25 | 0.37 | 0.55 | |
Inlet Diameter (Outer Diameter)mm | G3/8(∅12) | G3/8(∅12) | G3/4(∅12) | G3/4(∅12) | |
KF-16 | KF-16 | KF-25 | KF-25 | ||
Noise(dBA) | 62 | 62 | 63 | 64 | |
Oil volume (L) | 0.6 | 0.7 | 1 | 1.1 | |
Size(mm) | 538*215*360 | 538*215*360 | 580*215*367 | 580*215*367 | |
Gross/Net Weight(kg) | 17/16 | 18/17 | 22/20 | 25/22 |
Model | 2xz-2B | 2xz-4B | 2xz-6B | 2xz-8B | 2xz-15B | 2xz-25B | |
Pumping Speed L/S(m³/h) | 2(7.2) | 4(14.4) | 6(21.6) | 8(28.8) | 15(54) | 25(90) | |
Extreme Pressure(Pa) | Partial Pressure | ≤4×10-2 | ≤4×10-2 | ≤4×10-2 | ≤4×10-2 | ≤4×10-2 | ≤4×10-2 |
Full Pressure | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |
Rotating Speed r/min(50/60Hz) | 1400/1700 | 1400/1700 | 1400/1700 | 1400/1700 | 1400/1700 | 1400/1700 | |
Voltage(v) | 220/380 | 220/380 | 220/380 | 380 | 380 | 380 | |
Motor Power(kw) | 0.37 | 0.55 | 0.75 | 1.5 | 1.5 | 2.2 | |
Inlet Diameter (Outer Diameter)mm | G3/4 | G3/4 | ∅30 | ∅40 | ∅40 | ∅50 | |
KF-25 | KF-25 | KF-25 | KF-40 | KF-40 | KF-50 | ||
Noise(dBA) | 65 | 66 | 68 | 70 | 72 | 74 | |
Oil volume (L) | 0.8 | 0.95 | 1-1.2 | 2.3-2.5 | 2.8-3.3 | 5.5-6.5 | |
Size(mm) | 580*215*367 | 580*215*367 | 670*240*320 | 720*270*390 | 770*270*390 | 900*320*550 | |
Gross/Net Weight(kg) | 22/20 | 25/22 | 46/40 | 68/52 | 75/62 | 90/70 |
Product Description
Rotary Vane Vacuum Pump is the basic equipment used to remove gas from sealed containers. It can be used alone, also can be used for booster pump, diffusion pump, molecular pump before the pump, maintenance pump, titanium pump pre-pumping pump, It can be used for vacuum drying, CHINAMFG drying, vacuum degassing, vacuum packaging, vacuum adsorption, vacuum forming, coating, food packaging, printing, sputtering, vacuum casting, instruments, instruments, refrigerators, air conditioning lines and laboratories and other vacuum operations and supporting use.
· Due to the thorough low noise design and precision machining, so as to achieve low noise
· Specially designed gas valve is prepared to prevent the pump oil from mixing with water and prolong the service time of the pump oil
· Adopt similar product design, small size, light weight, low noise, easy to start
· Equipped with vacuum drying oven, freeze-drying machine, printing machinery
· It can be equipped with small-caliber adapter, KF interface and flange interface
Application
· Rotary Vane Vacuum Pump corollary use with freezer dryer to reach vacuum state, it’s an essential corollary equipment in medicine CHINAMFG drying, biology, food industry and agricultural products deep processing
· Rotary Vane Vacuum Pump corollary use with vacuum drying oven for maintaining vacuum state inside the oven, they mainly applies in powder drying and baking in vacuum condition
Company Profile
Packaging & Shipping
FAQ
Q1. What is your products range?
• Industry water chiller, recirculating cooling chiller, rotary evaporator, alcohol recovery equipment, short path distillation kit, glass molecular distillation equipment, falling film evaporator, jacketed glass reactor and other lab equipment.
Q2. Are you trading company or manufacturer?
• We are professional manufacture of lab equipment and we have our own factory.
Q3. Do you provide samples? Is it free?
• Yes, we could offer the sample. Considering the high value of our products, the sample is not free, but we will give you our best price including shipping cost.
Q4. Do you have warranty?
• Yes, we offer 1 year warranty for the spare part.
Q5. How long is your delivery time?
• Generally it is within 7 working days after receiving the payment if the goods are in stock. Or it is 15 working days if thegoods are not in stock, depending on order quantity.
Q6. What is your terms of payment?
• Payment≤15,000USD, 100% in advance. Payment≥15,000USD, 70% T/T in advance, balance before shipment.
(If you are concerned about payment security for the first order, we advise you can place Trade Assurance Order via Alibaba. you will get 100% payment refund if we can’t meet agreed delivery time.)
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After-sales Service: | Online Service Support |
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Warranty: | 1 Year |
Oil or Not: | Oil |
Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Are Vacuum Pumps Employed in the Production of Electronic Components?
Vacuum pumps play a crucial role in the production of electronic components. Here’s a detailed explanation:
The production of electronic components often requires controlled environments with low or no atmospheric pressure. Vacuum pumps are employed in various stages of the production process to create and maintain these vacuum conditions. Here are some key ways in which vacuum pumps are used in the production of electronic components:
1. Deposition Processes: Vacuum pumps are extensively used in deposition processes, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), which are commonly employed for thin film deposition on electronic components. These processes involve the deposition of materials onto substrates in a vacuum chamber. Vacuum pumps help create and maintain the necessary vacuum conditions required for precise and controlled deposition of the thin films.
2. Etching and Cleaning: Etching and cleaning processes are essential in the fabrication of electronic components. Vacuum pumps are used to create a vacuum environment in etching and cleaning chambers, where reactive gases or plasmas are employed to remove unwanted materials or residues from the surfaces of the components. The vacuum pumps help evacuate the chamber and ensure the efficient removal of byproducts and waste gases.
3. Drying and Bake-out: Vacuum pumps are utilized in the drying and bake-out processes of electronic components. After wet processes, such as cleaning or wet etching, components need to be dried thoroughly. Vacuum pumps help create a vacuum environment that facilitates the removal of moisture or solvents from the components, ensuring their dryness before subsequent processing steps. Additionally, vacuum bake-out is employed to remove moisture or other contaminants trapped within the components’ materials or structures, enhancing their reliability and performance.
4. Encapsulation and Packaging: Vacuum pumps are involved in the encapsulation and packaging stages of electronic component production. These processes often require the use of vacuum-sealed packaging to protect the components from environmental factors such as moisture, dust, or oxidation. Vacuum pumps assist in evacuating the packaging materials, creating a vacuum-sealed environment that helps maintain the integrity and longevity of the electronic components.
5. Testing and Quality Control: Vacuum pumps are utilized in testing and quality control processes for electronic components. Some types of testing, such as hermeticity testing, require the creation of a vacuum environment for evaluating the sealing integrity of electronic packages. Vacuum pumps help evacuate the testing chambers, ensuring accurate and reliable test results.
6. Soldering and Brazing: Vacuum pumps play a role in soldering and brazing processes for joining electronic components and assemblies. Vacuum soldering is a technique used to achieve high-quality solder joints by removing air and reducing the risk of voids, flux residuals, or oxidation. Vacuum pumps assist in evacuating the soldering chambers, creating the required vacuum conditions for precise and reliable soldering or brazing.
7. Surface Treatment: Vacuum pumps are employed in surface treatment processes for electronic components. These processes include plasma cleaning, surface activation, or surface modification techniques. Vacuum pumps help create the necessary vacuum environment where plasma or reactive gases are used to treat the component surfaces, improving adhesion, promoting bonding, or altering surface properties.
It’s important to note that different types of vacuum pumps may be used in electronic component production, depending on the specific process requirements. Commonly used vacuum pump technologies include rotary vane pumps, turbo pumps, cryogenic pumps, and dry pumps.
In summary, vacuum pumps are essential in the production of electronic components, facilitating deposition processes, etching and cleaning operations, drying and bake-out stages, encapsulation and packaging, testing and quality control, soldering and brazing, as well as surface treatment. They enable the creation and maintenance of controlled vacuum environments, ensuring precise and reliable manufacturing processes for electronic components.
Can Vacuum Pumps Be Used for Soil and Groundwater Remediation?
Vacuum pumps are indeed widely used for soil and groundwater remediation. Here’s a detailed explanation:
Soil and groundwater remediation refers to the process of removing contaminants from the soil and groundwater to restore environmental quality and protect human health. Vacuum pumps play a crucial role in various remediation techniques by facilitating the extraction and treatment of contaminated media. Some of the common applications of vacuum pumps in soil and groundwater remediation include:
1. Soil Vapor Extraction (SVE): Soil vapor extraction is a widely used remediation technique for volatile contaminants present in the subsurface. It involves the extraction of vapors from the soil by applying a vacuum to the subsurface through wells or trenches. Vacuum pumps create a pressure gradient that induces the movement of vapors towards the extraction points. The extracted vapors are then treated to remove or destroy the contaminants. Vacuum pumps play a vital role in SVE by maintaining the necessary negative pressure to enhance the volatilization and extraction of contaminants from the soil.
2. Dual-Phase Extraction (DPE): Dual-phase extraction is a remediation method used for the simultaneous extraction of both liquids (such as groundwater) and vapors (such as volatile organic compounds) from the subsurface. Vacuum pumps are utilized to create a vacuum in extraction wells or points, drawing out both the liquid and vapor phases. The extracted groundwater and vapors are then separated and treated accordingly. Vacuum pumps are essential in DPE systems for efficient and controlled extraction of both liquid and vapor-phase contaminants.
3. Groundwater Pumping and Treatment: Vacuum pumps are also employed in groundwater remediation through the process of pumping and treatment. They are used to extract contaminated groundwater from wells or recovery trenches. By creating a vacuum or negative pressure, vacuum pumps facilitate the flow of groundwater towards the extraction points. The extracted groundwater is then treated to remove or neutralize the contaminants before being discharged or re-injected into the ground. Vacuum pumps play a critical role in maintaining the required flow rates and hydraulic gradients for effective groundwater extraction and treatment.
4. Air Sparging: Air sparging is a remediation technique used to treat groundwater and soil contaminated with volatile organic compounds (VOCs). It involves the injection of air or oxygen into the subsurface to enhance the volatilization of contaminants. Vacuum pumps are utilized in air sparging systems to create a vacuum or negative pressure zone in wells or points surrounding the contaminated area. This induces the movement of air and oxygen through the soil, facilitating the release and volatilization of VOCs. Vacuum pumps are essential in air sparging by maintaining the necessary negative pressure gradient for effective contaminant removal.
5. Vacuum-Enhanced Recovery: Vacuum-enhanced recovery, also known as vacuum-enhanced extraction, is a remediation technique used to recover non-aqueous phase liquids (NAPLs) or dense non-aqueous phase liquids (DNAPLs) from the subsurface. Vacuum pumps are employed to create a vacuum or negative pressure gradient in recovery wells or trenches. This encourages the movement and extraction of NAPLs or DNAPLs towards the recovery points. Vacuum pumps facilitate the efficient recovery of these dense contaminants, which may not be easily recoverable using traditional pumping methods.
It’s important to note that different types of vacuum pumps, such as rotary vane pumps, liquid ring pumps, or air-cooled pumps, may be used in soil and groundwater remediation depending on the specific requirements of the remediation technique and the nature of the contaminants.
In summary, vacuum pumps play a vital role in various soil and groundwater remediation techniques, including soil vapor extraction, dual-phase extraction, groundwater pumping and treatment, air sparging, and vacuum-enhanced recovery. By creating and maintaining the necessary pressure differentials, vacuum pumps enable the efficient extraction, treatment, and removal of contaminants, contributing to the restoration of soil and groundwater quality.
What Is the Purpose of a Vacuum Pump in an HVAC System?
In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:
The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.
Here are the key reasons why a vacuum pump is used in an HVAC system:
1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.
2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.
3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.
4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.
In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.
editor by Dream 2024-05-14
China Custom Mini Air Vacuum Pump Oil Free 12V 24V Electric Diaphragm Pump vacuum pump distributors
Product Description
Specifications
NO. | Item | Specs |
1 | Dimension and weight | 144mmx213.8mmx147.3mm; 2.1kg |
2 | External diameter of outlet | 32mm |
3 | External diameter of inlet | 32mm |
4 | Driving mechanism | Brush-less, magnetic isolated design |
5 | Material of pump shell | ABS,PES/SPS/PPS/PA66+30%GF (Optional) |
6 | Condition of use | Can continuously work, submersible or land use (not self-priming) |
7 | Suitable medium | Water, oil, or normal acid/ alkaline liquids |
8 | Max working temperature | 120ºC 3-phase pump with controller inside for submersible installation 3-phase pump with controller inside for nonsubmersible installation |
9 | Power consumption | 80W/120W |
10 | Rated voltage | 12Vdc or 24Vdc |
11 | Working voltage range | 5Vdc ~ 14Vdc or 5Vdc ~ 26Vdc |
12 | Max load current | 6.6A/5A |
13 | Max horizontal flow rate | 3800L/H 4600L/H |
14 | Max static lift | 8M/11M |
15 | Noise class | <40dB |
16 | Waterproof class | IP68(suitable for submersible installation) |
17 | Life span | >30,000hrsIP68(suitable for submersible installation) |
18 | Power supply | Suitable solar panel, batteries, adapter or other power source |
19 | Protection function | Dry-run protection, lock protection(customized function) |
20 | Power regulation function | Speed adjustable by PWM signal, 0~5V analog signal or potentiometer (functions are optional for customization) |
22 | Feature |
|
Electrical parameters (only for reference,parameters can be customized for specific requirements)
Model No. | Voltage | Max load current | Max static lift | Max flow rate | Power consumption |
V(dc) | A | M | L/H | w | |
DC80E-1280S | 12 | 6.6 | 8 | 3800 | 80 |
DC80E-1280A | |||||
DC80E-24110S | 24 | 5 | 11 | 4600 | 120 |
DC80E-24110A | |||||
NOTE |
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Flow rate-Head Curve
Dimensions of pump
production test
Exploded diagram of the product
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Max.Head: | 11m |
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Max.Capacity: | 80L/Min |
Driving Type: | Magnetic |
Material: | ABS,Pes/Sps/PPS/PA66+30%GF (Optional) |
Structure: | Single-stage Pump |
Assembly: | Liquid Pumps |
Samples: |
US$ 68/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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What Are the Advantages of Using Oil-Sealed Vacuum Pumps?
Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:
1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.
2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.
3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.
4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.
5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.
6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.
7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.
8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.
9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.
10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.
These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.
How Do Vacuum Pumps Contribute to Energy Savings?
Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:
Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:
1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.
2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.
3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.
4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.
5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.
6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.
In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.
What Are the Primary Applications of Vacuum Pumps?
Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Processes:
Vacuum pumps play a vital role in numerous industrial processes, including:
– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.
– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.
– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.
– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.
2. Laboratory and Research:
Vacuum pumps are extensively used in laboratories and research facilities for various applications:
– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.
– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.
– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.
– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.
3. Semiconductor and Electronics Industries:
High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:
– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.
– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.
– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.
4. Medical and Healthcare:
Vacuum pumps have several applications in the medical and healthcare sectors:
– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.
– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.
– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.
5. HVAC and Refrigeration:
Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:
– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.
– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.
6. Power Generation:
Vacuum pumps play a role in power generation applications:
– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.
– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.
These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.
editor by Dream 2024-05-06
China best Low Pressure Electric Brake Air-Cooled Oil-Free Dry Type Screw Vacuum Pump vacuum pump oil near me
Product Description
Low Pressure Electric Brake Air-Cooled Oil-Free Dry Type Screw Vacuum Pump
Product Description
The LGB screw vacuum pump is an extraction equipment that uses a pair of screws to perform synchronous high-speed reverse rotation in the pump casing, generating suction and exhaust effects. Due to the certain gap between the screws, the pump operates smoothly without friction, with low noise, and no need for lubricating oil in the working chamber. Therefore, the dry screw pump can extract gas containing water vapor and a small amount of dust; Due to the maximum pressure of the LGB screw vacuum pump CZPT 5PA, it can be widely used in various fields such as chemical industry, metallurgy, electronics, petroleum, aerospace, tools, papermaking, packaging, food, medicine, medical equipment, as well as information engineering, biotechnology, microelectronics, etc
Product Parameters
Model |
LGB-70 |
LGB-100 |
LGB-200 |
LGB-300 |
Pumping speed(L/3) |
70 |
100 |
200 |
300 |
Ultimate pressure(Pa) |
5 |
5 |
5 |
5 |
rotational speed(rpm) |
2900 |
2940 |
2940 |
2950 |
Connections of inlet DN(mm) |
50 |
80 |
100 |
125 |
Connections of outle DN(mm) |
45 |
65 |
65 |
80 |
Noise level dB(A) |
≤80 |
≤80 |
≤80 |
≤80 |
temperature rise(°C) |
≤40°C |
≤40°C |
≤40°C |
≤40°C |
Pumping size(mm) |
1360X960X700 |
1650X847X933 |
1740X960X980 |
2100X1100X1030 |
Weight (with oil filling) kg |
500 |
665 |
1571 |
1300 |
Motor Power(Kw) |
7.5 |
15 |
18.5 |
37 |
Motor Voltage/motor base frequency(V/Hz) |
380/50 |
380/50 |
380/50 |
380/50 |
Nominal Motor speed (rpm) |
2900 |
2940 |
2940 |
2950 |
Nominal Motor current(A) |
14.8 |
28.8 |
35.5 |
67.9 |
Type of protection(IP) |
IP55 |
IP55 |
IP55 |
IP55 |
Detailed Photos
Choose the right materials and weld carefully
Surface texture, smooth lines, good quality visible
Performance stability and outstanding advantages
We can recommend the closest model according to your requirements
Long term use and high efficiency
Compact structure, low noise, and reliable use
Easy to disassemble and maintain
Can be selected according to process requirements
Materials and sealing methods for the overcurrent section of the pump
Company Profile
HangZhou Sifang Vacuum Equipment Co., Ltd. specializes in the production of vacuum furnaces, vacuum pumps, steel drums and other products.”Sifang” is the registered trademark of the company’s products.
our company is 1 professional vacuum equipment manufacturer in HangZhou, China. We specialize in vacuum pumps, furnaces, systems and components for diverse applications. We produce rotary vane vacuum pumps, water ring vacuum pumps, reciprocating vacuum pumps, roots vacuum pump units, vacuum heat treatment furnaces, vacuum aluminum brazing furnaces, high temperature brazing fur- naces, vacuum sintering furnaces, monocrystalline silicon furnaces and other products. All these vacuum equipment are widely used in aviation, aerospace, military, railway, automobile, machinery, mold, electronics, metallurgy, scientific research and other fields.
We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to over 40 countries, including Europe, Poland, Serbia, Turkey, Russia, USA, Mexico, Brazil, India, Thailand, Middle east and South Africa.
After several years’ development, We have achieved great progress, we are equipped with the AutomaticCNCmachines and multi-func- tion testing machines. Our R&D department provide the strong tech- nical support and enable us to receive some 0 E M, O D M projects. We can produce at least 3000 sets vacuum equipment per year. With our innovative and energy-efficient vacuum equipment that is put to work in a multitude of manufacturing and process applica- tions, we also offer you a comprehensive suite of CZPT ser- vices to complement our products.
FAQ
1.Q: Are you a factory or trading company?
A: We are a factory and we have professional team of workers,Designers and inspectors.
2.Q:Do you accept custom?
A:Of course.We have professional teams who make your designs,photos,imagines and OEM orders into real production.
3.Q:What’s your advantages?
A: Quick response to your enquiry,
High quality control,
Reasonable price,
Timely delivery,
Excellent after-sales service,
OEM/ODM are welcome
4.Q:What’s your shipping terms?
A:If you need to ship by air,we can use DHL,UPS,FedEx,TNT or EMS.If you need to ship by sea,we have many good forwarders to work with,they can provide the best price for you.
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After-sales Service: | Online Support |
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Warranty: | 1 Year |
Oil or Not: | Oil |
Structure: | Vacuum Pump |
Exhauster Method: | Entrapment Vacuum Pump |
Vacuum Degree: | Vacuum |
Customization: |
Available
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Can Vacuum Pumps Be Used in the Aerospace Sector?
Vacuum pumps indeed have various applications in the aerospace sector. Here’s a detailed explanation:
Vacuum pumps play a crucial role in several areas of the aerospace industry, supporting various processes and systems. Some of the key applications of vacuum pumps in the aerospace sector include:
1. Space Simulation Chambers: Vacuum pumps are used in space simulation chambers to replicate the low-pressure conditions experienced in outer space. These chambers are utilized for testing and validating the performance and functionality of aerospace components and systems under simulated space conditions. Vacuum pumps create and maintain the necessary vacuum environment within these chambers, allowing engineers and scientists to evaluate the behavior and response of aerospace equipment in space-like conditions.
2. Propellant Management: In space propulsion systems, vacuum pumps are employed for propellant management. They help in the transfer, circulation, and pressurization of propellants, such as liquid rocket fuels or cryogenic fluids, in both launch vehicles and spacecraft. Vacuum pumps assist in creating the required pressure differentials for propellant flow and control, ensuring efficient and reliable operation of propulsion systems.
3. Environmental Control Systems: Vacuum pumps are utilized in the environmental control systems of aircraft and spacecraft. These systems are responsible for maintaining the desired atmospheric conditions, including temperature, humidity, and cabin pressure, to ensure the comfort, safety, and well-being of crew members and passengers. Vacuum pumps are used to regulate and control the cabin pressure, facilitating the circulation of fresh air and maintaining the desired air quality within the aircraft or spacecraft.
4. Satellite Technology: Vacuum pumps find numerous applications in satellite technology. They are used in the fabrication and testing of satellite components, such as sensors, detectors, and electronic devices. Vacuum pumps help create the necessary vacuum conditions for thin film deposition, surface treatment, and testing processes, ensuring the performance and reliability of satellite equipment. Additionally, vacuum pumps are employed in satellite propulsion systems to manage propellants and provide thrust for orbital maneuvers.
5. Avionics and Instrumentation: Vacuum pumps are involved in the production and testing of avionics and instrumentation systems used in aerospace applications. They facilitate processes such as thin film deposition, vacuum encapsulation, and vacuum drying, ensuring the integrity and functionality of electronic components and circuitry. Vacuum pumps are also utilized in vacuum leak testing, where they help create a vacuum environment to detect and locate any leaks in aerospace systems and components.
6. High Altitude Testing: Vacuum pumps are used in high altitude testing facilities to simulate the low-pressure conditions encountered at high altitudes. These testing facilities are employed for evaluating the performance and functionality of aerospace equipment, such as engines, materials, and structures, under simulated high altitude conditions. Vacuum pumps create and control the required low-pressure environment, allowing engineers and researchers to assess the behavior and response of aerospace systems in high altitude scenarios.
7. Rocket Engine Testing: Vacuum pumps are crucial in rocket engine testing facilities. They are utilized to evacuate and maintain the vacuum conditions in engine test chambers or nozzles during rocket engine testing. By creating a vacuum environment, these pumps simulate the conditions experienced by rocket engines in the vacuum of space, enabling accurate testing and evaluation of engine performance, thrust levels, and efficiency.
It’s important to note that aerospace applications often require specialized vacuum pumps capable of meeting stringent requirements, such as high reliability, low outgassing, compatibility with propellants or cryogenic fluids, and resistance to extreme temperatures and pressures.
In summary, vacuum pumps are extensively used in the aerospace sector for a wide range of applications, including space simulation chambers, propellant management, environmental control systems, satellite technology, avionics and instrumentation, high altitude testing, and rocket engine testing. They contribute to the development, testing, and operation of aerospace equipment, ensuring optimal performance, reliability, and safety.
What Is the Difference Between Dry and Wet Vacuum Pumps?
Dry and wet vacuum pumps are two distinct types of pumps that differ in their operating principles and applications. Here’s a detailed explanation of the differences between them:
Dry Vacuum Pumps:
Dry vacuum pumps operate without the use of any lubricating fluid or sealing water in the pumping chamber. They rely on non-contact mechanisms to create a vacuum. Some common types of dry vacuum pumps include:
1. Rotary Vane Pumps: Rotary vane pumps consist of a rotor with vanes that slide in and out of slots in the rotor. The rotation of the rotor creates chambers that expand and contract, allowing the gas to be pumped. The vanes and the housing are designed to create a seal, preventing gas from flowing back into the pump. Rotary vane pumps are commonly used in laboratories, medical applications, and industrial processes where a medium vacuum level is required.
2. Dry Screw Pumps: Dry screw pumps use two or more intermeshing screws to compress and transport gas. As the screws rotate, the gas is trapped between the threads and transported from the suction side to the discharge side. Dry screw pumps are known for their high pumping speeds, low noise levels, and ability to handle various gases. They are used in applications such as semiconductor manufacturing, chemical processing, and vacuum distillation.
3. Claw Pumps: Claw pumps use two rotors with claw-shaped lobes that rotate in opposite directions. The rotation creates a series of expanding and contracting chambers, enabling gas capture and pumping. Claw pumps are known for their oil-free operation, high pumping speeds, and suitability for handling dry and clean gases. They are commonly used in applications such as automotive manufacturing, food packaging, and environmental technology.
Wet Vacuum Pumps:
Wet vacuum pumps, also known as liquid ring pumps, operate by using a liquid, typically water, to create a seal and generate a vacuum. The liquid ring serves as both the sealing medium and the working fluid. Wet vacuum pumps are commonly used in applications where a higher level of vacuum is required or when handling corrosive gases. Some key features of wet vacuum pumps include:
1. Liquid Ring Pumps: Liquid ring pumps feature an impeller with blades that rotate eccentrically within a cylindrical casing. As the impeller rotates, the liquid forms a ring against the casing due to centrifugal force. The liquid ring creates a seal, and as the impeller spins, the volume of the gas chamber decreases, leading to the compression and discharge of gas. Liquid ring pumps are known for their ability to handle wet and corrosive gases, making them suitable for applications such as chemical processing, oil refining, and wastewater treatment.
2. Water Jet Pumps: Water jet pumps utilize a jet of high-velocity water to create a vacuum. The water jet entrains gases, and the mixture is then separated in a venturi section, where the water is recirculated, and the gases are discharged. Water jet pumps are commonly used in laboratories and applications where a moderate vacuum level is required.
The main differences between dry and wet vacuum pumps can be summarized as follows:
1. Operating Principle: Dry vacuum pumps operate without the need for any sealing fluid, while wet vacuum pumps utilize a liquid ring or water as a sealing and working medium.
2. Lubrication: Dry vacuum pumps do not require lubrication since there is no contact between moving parts, whereas wet vacuum pumps require the presence of a liquid for sealing and lubrication.
3. Applications: Dry vacuum pumps are suitable for applications where a medium vacuum level is required, and oil-free operation is desired. They are commonly used in laboratories, medical settings, and various industrial processes. Wet vacuum pumps, on the other hand, are used when a higher vacuum level is needed or when handling corrosive gases. They find applications in chemical processing, oil refining, and wastewater treatment, among others.
It’s important to note that the selection of a vacuum pump depends on specific requirements such as desired vacuum level, gas compatibility, operating conditions, and the nature of the application.
In summary, the primary distinction between dry and wet vacuum pumps lies in their operating principles, lubrication requirements, and applications. Dry vacuum pumps operate without any lubricating fluid, while wet vacuum pumps rely on a liquid ring or water for sealing and lubrication. The choice between dry and wet vacuum pumps depends on the specific needs of the application and the desired vacuum level.
How Do You Choose the Right Size Vacuum Pump for a Specific Application?
Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:
1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.
2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.
3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.
4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.
5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.
6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.
7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.
8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.
By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.
editor by Dream 2024-04-25
China OEM 18 Liters Per Minutes Air Flow Electric Portable Vacuum Pump vacuum pump oil near me
Product Description
18 Liters Per Minutes Air Flow Electric Portable Vacuum Pump
ANGELBISS Innovative Direct Plug-in Bottle System & Double anti-overflow protection system.
Features
1. Powerful suction up to 0.07Mpa
2. Double anti-overflow protection system
3. Direct Plug-in Bottle System, only 1 push to take out bottle
4. 1400ml capacity suction bottle
5. Innovative filter technology which prevents penetration of micro organisms and secretion into the device
6. Only 1 inlet for suction hose, avoid misleading of air inlet and outlet
7. Easy clean & sterilize & user-friendly operations
8. 18L air flow options
Body Structure Graphic
Accessories
1 Silicone suction hose Ø6mm, L=1.30m
1 Universal PC power cord wires
1 filter
1 Suction catheter (free)
Technical Specifications
System Map | Functions | AVERLAST 18 |
Pump Driving System | Max. Air Flow | 18L/min |
Max. Vacuum Pressure | 0.07Mpa | |
Work Mode | Intermittent Run | |
Bottle System | Max. Jar capacity | 1400ml |
Overflow Protection | Double Safety Protection | |
Innovative Filter | Waterproof Reusable | |
Inlet Cover | One only, and no need outlet | |
Operate System | Vacuum Gauge Range | 0.00Mpa ~ 0.1Mpa (0psi ~14psi) |
Vacuum Control Range | 0.02Mpa ~ 0.07Mpa | |
Suction Hose Hang Groove | One, at the left | |
Wall mounted Hang Tip | Two, at the back | |
Hidden Rotatable Handle | Yes, at the top | |
3 Safety System | Floating method | First level stop overflow |
Filter method | Second level stop overflow | |
Overheated Protection | Yes | |
Electrical System | Power Consumption | 100 W |
Auto Power off | Every 30 minutes | |
Power Fuse | 1.0 A -φ5×20mm | |
Noise Level | <50dB(A) | |
Packaging Details | Machine Body Size | 283x195x273mm |
Import Carton Size | 415x360x300 mm for 2 units | |
Net Weight per Unit | 3.8 kg | |
Import Gross Weight per Carton | 8.8 kg | |
Operating Condition | Operating Temperature | 41ºF to 104ºF (5ºC to 40ºC) |
Operating Humidity | 10% to 90% RH | |
Operating Atmospheric Pressure | 700-1060hpa | |
Storage Temperature | -4ºF to 131ºF (-20ºC to 55ºC) | |
Storage Humidity | 10 to 95% RH | |
Pump Driving System | Max. Air Flow | 18L/min |
Max. Vacuum Pressure | 0.07Mpa | |
Work Mode | Intermittent Run |
Company profile
AngelBiss Medical Technology Co.,Ltd is a Chinese manufacturer specializing in 5L Oxygen Concentrator and Portable Suction Machine.
AngelBiss is a technology holder supplier from United States, establish her first production facility in ZheJiang , mainly engage in development, exportation and manufacturing quality products on the field of Oxygen Therapy, Surgery Therapy, Asthma Therapy and Diagnostic Therapy. AngelBiss has provided many quality-pricing medical products to world customers.
AngelBiss is the brand can be sourced from end of last century.The critical technologies are brought in USA and Germany. And now having complete services networks on Malaysia,China, Nepal, Bangladesh, Ukraine, Italy, UK,and Iran. AngelBiss having the most professional talent engineering managements, experienced workers and sales managements team, which make her customers to believe AngelBiss can always be holding the progressive critical manufacturing equipments and better off quality control system that will continuously creat more values for her customers.
Production, product inspection and packaging
AngelBiss Medical Technology Co.,Ltd implements strict quality control and product testing, and adheres to the principle of quality first.
Quality policy: Continuously improve professionalism, Continuously optimize the workflow, Ensure the safety and effectiveness of the product.
Quality goal: The pass rate of raw materials inspection exceeded 95%, Product assembly qualification rate exceeds 98%, The factory pass rate is 100%.
After sales service
We offer a one-year warranty to our global distributors and customers.
Choose AngelBiss, Now level up faithfullness of our health
Contact us
Ms. Elice
AneglBiss Medical Technology Co.,Ltd.
Mob:
Web: szcarvindu
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Customized: | Non-Customized |
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Certification: | CE, ISO13485 |
Colour: | White |
Type of Body Fluid-Processing Device: | Suction Machine |
Medical Device Regulatory Type: | Type 2 |
Transport Package: | Gift Boxes and Pallets |
Customization: |
Available
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What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?
The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:
Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).
Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:
1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.
2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.
3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.
4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.
5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.
It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.
In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.
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How Do Vacuum Pumps Contribute to Energy Savings?
Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:
Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:
1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.
2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.
3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.
4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.
5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.
6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.
In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.
What Is the Purpose of a Vacuum Pump in an HVAC System?
In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:
The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.
Here are the key reasons why a vacuum pump is used in an HVAC system:
1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.
2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.
3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.
4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.
In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.
editor by Dream 2024-04-24
China Custom 3HP 30L Portable Screw Electric Tire Truck Oil Vacuum Handle Driven Direct Mini Dental Air Compressor Pump vacuum pump belt
Product Description
Power: | 2000w | Voltage: | 220V |
Exhaust Pressure: | 0.8Mpa | Current: | 7.5A |
Frequency: | 50HZ | Revolving Speed: | 2850rpm |
Volume of Gas Storage Tank: | 30L | Cylinder: | 1x47mm |
Scope of application:
Using for Pushing Pneumatic Nail Gun, Air Screw , Spray Painting Gun to work, also use to miniature instrument, blowing dust, Air inflation for small car and so on.
Product Feature:
- High Power, high efficiency, low energy, high reliability.
- Piston Ring: New ECO circle, low friction coefficient, Auto lubricating system.
- Cylinder Liner: Surface hardening, deplete hardness, Accelerate the heat transfer, long using time.
- Suction and exhaust valve: Using advanced foreign technology.
- Multiple Pressure: Overload protection
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Lubrication Style: | Lubricated |
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Cooling System: | Air Cooling |
Power Source: | AC Power |
Cylinder Position: | Horizontal |
Structure Type: | Open Type |
Installation Type: | Movable Type |
Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Can Vacuum Pumps Be Used in the Automotive Industry?
Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:
The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:
1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.
2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.
3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.
4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.
5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.
6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.
7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.
8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.
It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.
In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.
Considerations for Selecting a Vacuum Pump for Cleanroom Applications
When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:
Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:
1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.
2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.
3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.
4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.
5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.
6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.
7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.
In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.
What Is a Vacuum Pump, and How Does It Work?
A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:
A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:
1. Sealed Chamber:
The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.
2. Inlet and Outlet:
The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.
3. Mechanical Action:
The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:
– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.
– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.
– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.
4. Gas Evacuation:
As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.
5. Exhaust or Collection:
Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.
6. Pressure Control:
Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.
7. Monitoring and Safety:
Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.
It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.
In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.
editor by Dream 2024-04-17
China Custom Laboratory Oil Free Oilless Small Diaphragm Mini Electric Vacuum Air Pump Price vacuum pump and compressor
Product Description
Laboratory Oil Free Oilless Small Diaphragm Mini Electric Vacuum Air Pump
P20 vacuum diaphragm pump is a gas-based two-stage pump, all parts in contact with the gas are PTFE material, high corrosion resistance, wide application, it can completely replace the water circulation pump, suitable for Chemical, pharmaceutical, petrochemical and other industries on the corrosive gas treatment, such as suction filtration, vacuum distillation, rotary evaporation, vacuum concentration, centrifugal concentration, CZPT phase extraction.
Feature of the mini diaphragm vacuum pump:
1. Resistant to chemical corrosion.Suitable for strong acid and alkali gas.
2. Pollution free,maintance-free,keep the laboratory clean and quiet.
3. Over-heat protection,ensure the stability and safety of the pump.
4. Small size, light weight, easy to move, save space.
Model | P20 | |
Voltage | 110V | 220V |
Power | 130W | 120W |
Pump head type | Two-stage | |
Ultimate vacuum degree | 8mbar | |
Operate pressure | 1bar(Max.) | |
Flow | 20L/min | |
Interface | 10mm | |
Medium and ambient temperature | 5~40ºC | |
Pump head | PTFE | |
Diaphragm | PTFE coated | |
Valves | FKM or FFPM | |
Rotating speed | 1400rpm | |
Humidity | <80% | |
Dimension | 315*165*210mm | |
Weight | 9.6kg |
More diaphragm vacuum pumps for your choice:
oil sealed rotary vane vacuum pump:
Circulating water vacuum pump:
Company and Service:
HangZhou CZPT Machinery and Instrument Equipment Co., Ltd. is a famous manufacturer of lab equipment located in the central China.
The main product is rotary evaporator, short path distillation, glass reactor, circulating water vacuum pump,cooling chiller,drying oven and so on lab instrument device.
We have 7 years of experience in exporting lab instruments,have become a Gold Plus Supplier,the amount of transactions conducted in the past 6 months is over 510000 dollars.Our products have been sold over the world
We are professional enough to get your trust.
Pre-sale Service: 24 Hours online service for your consult. Help choose right model,and a series of service,person,advise. Provide discount for many sets order Choose payment term you convienent. Promptly production and delivery,inform you in time. |
After sale service: 1 year warranty service and all life maintenance. Technical Egineer are avalible for oversea trainning. Free change for some parts Remote control technical consult Free installation DVD Maintenance plan |
Packing:
- The product will be packed in wooden case, and also can be packed by others ways as your request.
- Both neutral and cuistomized packing are available.
Shipping:
- We can ship the goods to you by international express,such as DHL, UPS, TNT and so on. And you can choose the appropriate way based on your timeline and budget. Besides, you can choose to use your own shipping agent.
Shipping method | Note |
Express | Door to door, very convenient, don’t need to clearance or pick-up |
By air | Airport to airport, you need to do the customs clearance and pick up the goods at your local airport, which you can have a local shipping agent to do for you. |
By sea | Port to port and you need to do the customs clearance and pick-up the goods at your local port, which you can have a local shipping agent to do for you. |
We are a professional company with 6 years of experience in exporting laboratory equipment.
We can provide you professional service and products with good quality.
Just send us an inquiry.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Oil or Not: | Oil Free |
---|---|
Structure: | Diaphragm Vacuum Pump |
Exhauster Method: | Positive Displacement Pump |
Vacuum Degree: | High Vacuum |
Work Function: | Mainsuction Pump |
Working Conditions: | Dry |
Can Vacuum Pumps Be Used in the Aerospace Sector?
Vacuum pumps indeed have various applications in the aerospace sector. Here’s a detailed explanation:
Vacuum pumps play a crucial role in several areas of the aerospace industry, supporting various processes and systems. Some of the key applications of vacuum pumps in the aerospace sector include:
1. Space Simulation Chambers: Vacuum pumps are used in space simulation chambers to replicate the low-pressure conditions experienced in outer space. These chambers are utilized for testing and validating the performance and functionality of aerospace components and systems under simulated space conditions. Vacuum pumps create and maintain the necessary vacuum environment within these chambers, allowing engineers and scientists to evaluate the behavior and response of aerospace equipment in space-like conditions.
2. Propellant Management: In space propulsion systems, vacuum pumps are employed for propellant management. They help in the transfer, circulation, and pressurization of propellants, such as liquid rocket fuels or cryogenic fluids, in both launch vehicles and spacecraft. Vacuum pumps assist in creating the required pressure differentials for propellant flow and control, ensuring efficient and reliable operation of propulsion systems.
3. Environmental Control Systems: Vacuum pumps are utilized in the environmental control systems of aircraft and spacecraft. These systems are responsible for maintaining the desired atmospheric conditions, including temperature, humidity, and cabin pressure, to ensure the comfort, safety, and well-being of crew members and passengers. Vacuum pumps are used to regulate and control the cabin pressure, facilitating the circulation of fresh air and maintaining the desired air quality within the aircraft or spacecraft.
4. Satellite Technology: Vacuum pumps find numerous applications in satellite technology. They are used in the fabrication and testing of satellite components, such as sensors, detectors, and electronic devices. Vacuum pumps help create the necessary vacuum conditions for thin film deposition, surface treatment, and testing processes, ensuring the performance and reliability of satellite equipment. Additionally, vacuum pumps are employed in satellite propulsion systems to manage propellants and provide thrust for orbital maneuvers.
5. Avionics and Instrumentation: Vacuum pumps are involved in the production and testing of avionics and instrumentation systems used in aerospace applications. They facilitate processes such as thin film deposition, vacuum encapsulation, and vacuum drying, ensuring the integrity and functionality of electronic components and circuitry. Vacuum pumps are also utilized in vacuum leak testing, where they help create a vacuum environment to detect and locate any leaks in aerospace systems and components.
6. High Altitude Testing: Vacuum pumps are used in high altitude testing facilities to simulate the low-pressure conditions encountered at high altitudes. These testing facilities are employed for evaluating the performance and functionality of aerospace equipment, such as engines, materials, and structures, under simulated high altitude conditions. Vacuum pumps create and control the required low-pressure environment, allowing engineers and researchers to assess the behavior and response of aerospace systems in high altitude scenarios.
7. Rocket Engine Testing: Vacuum pumps are crucial in rocket engine testing facilities. They are utilized to evacuate and maintain the vacuum conditions in engine test chambers or nozzles during rocket engine testing. By creating a vacuum environment, these pumps simulate the conditions experienced by rocket engines in the vacuum of space, enabling accurate testing and evaluation of engine performance, thrust levels, and efficiency.
It’s important to note that aerospace applications often require specialized vacuum pumps capable of meeting stringent requirements, such as high reliability, low outgassing, compatibility with propellants or cryogenic fluids, and resistance to extreme temperatures and pressures.
In summary, vacuum pumps are extensively used in the aerospace sector for a wide range of applications, including space simulation chambers, propellant management, environmental control systems, satellite technology, avionics and instrumentation, high altitude testing, and rocket engine testing. They contribute to the development, testing, and operation of aerospace equipment, ensuring optimal performance, reliability, and safety.
Considerations for Selecting a Vacuum Pump for Cleanroom Applications
When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:
Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:
1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.
2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.
3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.
4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.
5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.
6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.
7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.
In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.
Can Vacuum Pumps Be Used in Laboratories?
Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:
Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:
1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.
2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.
3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.
4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.
5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.
6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).
7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.
Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.
editor by CX 2024-04-10
China Best Sales Oil Sealed 2 Stage Electric Rotary Vane Vacuum Pump vacuum pump ac
Product Description
Oil Sealed 2 Stage Electric Rotary Vane Vacuum Pump
Product Description
XD Rotary Vane Vacuum pumps are widely used in various types of food vacuum packaging, paper conveying in the printing industry, vacuum suction molding in the rubber and plastic industry, vacuum impregnation treatment of various castings, vacuum fixtures in the mechanical industry, vacuum suction in hospital operating rooms, vacuum power testing, etc.
Product Parameters
Model |
XD-571 |
XD-571 |
XD-040 |
XD-063 |
XD-100 |
XD-160 |
XD-250 |
Pumping speed(L/S) |
10 |
20 |
40 |
63 |
100 |
160 |
250 |
Ultimate Pres-(≤Pa) |
200 |
|
|||||
Motor Power(kw) |
0.37 |
0.75 |
1.5 |
1.5 |
3 |
4 |
7.5 |
Rotational (rpm) |
1400 |
2800 |
1400 |
1400 |
1400 |
1400 |
1400 |
Size (cm) |
46.5X23.2X20 |
47.3X23.2X20 |
48X23.2X20 |
65X43X29.5 |
72X43X29.5 |
85.8X49.5X43.5 |
98X56X44 |
Weight (Kg) |
16 |
18 |
58 |
62 |
89 |
145 |
200 |
Type of protection(IP) |
55 |
55 |
55 |
55 |
55 |
55 |
55 |
Detailed Photos
Company Profile
HangZhou Sifang Vacuum Equipment Co., Ltd. specializes in the production of vacuum furnaces, vacuum pumps, steel drums and other products.”Sifang” is the registered trademark of the company’s products.
our company is 1 professional vacuum equipment manufacturer in HangZhou, China. We specialize in vacuum pumps, furnaces, systems and components for diverse applications. We produce rotary vane vacuum pumps, water ring vacuum pumps, reciprocating vacuum pumps, roots vacuum pump units, vacuum heat treatment furnaces, vacuum aluminum brazing furnaces, high temperature brazing fur- naces, vacuum sintering furnaces, monocrystalline silicon furnaces and other products. All these vacuum equipment are widely used in aviation, aerospace, military, railway, automobile, machinery, mold, electronics, metallurgy, scientific research and other fields.
We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to over 40 countries, including Europe, Poland, Serbia, Turkey, Russia, USA, Mexico, Brazil, India, Thailand, Middle east and South Africa.
After several years’ development, We have achieved great progress, we are equipped with the AutomaticCNCmachines and multi-func- tion testing machines. Our R&D department provide the strong tech- nical support and enable us to receive some 0 E M, O D M projects. We can produce at least 3000 sets vacuum equipment per year. With our innovative and energy-efficient vacuum equipment that is put to work in a multitude of manufacturing and process applica- tions, we also offer you a comprehensive suite of CZPT ser- vices to complement our products.
FAQ
1.Q: Are you a factory or trading company?
A: We are a factory and we have professional team of workers,Designers and inspectors.
2.Q:Do you accept custom?
A:Of course.We have professional teams who make your designs,photos,imagines and OEM orders into real production.
3.Q:What’s your advantages?
A: Quick response to your enquiry,
High quality control,
Reasonable price,
Timely delivery,
Excellent after-sales service,
OEM/ODM are welcome
4.Q:What’s your shipping terms?
A:If you need to ship by air,we can use DHL,UPS,FedEx,TNT or EMS.If you need to ship by sea,we have many good forwarders to work with,they can provide the best price for you.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Online Support |
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Warranty: | 1 Year |
Oil or Not: | Oil |
Structure: | Vacuum Pump |
Exhauster Method: | Entrapment Vacuum Pump |
Vacuum Degree: | Vacuum |
Customization: |
Available
|
|
---|
Disadvantages of using a vacuum pump
A vacuum pump is a device that pulls gas molecules out of a volume and leaves a partial vacuum. Its main function is to create a relative vacuum within a given volume. There are several types of vacuum pumps. Some of them are better suited for specific purposes than others. However, there are some disadvantages to using a vacuum pump.
Application of vacuum pump
Vacuum pumps are invaluable tools in many industrial and scientific processes. They are often used to move gas and other harmful substances and to clear clogged drains. They are also used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle or the power hydraulic component of an aircraft. No matter how they are used, they should fit the application.
The principle of a vacuum pump is to draw gas from a sealed chamber to create a partial vacuum. Over the years, vacuum pump technology has evolved from its original beginnings to its current form. Today, there are many types of vacuum pumps, including rotary vane pumps, momentum transfer pumps, and regeneration pumps.
The semiconductor industry is a major user of vacuum pumps. Among other applications, these pumps are commonly used for mounting circuit boards, securing components, blowing and jetting, and pumping. The use of renewable resources has paved the way for widespread semiconductor production, where vacuum pumps are crucial. This manufacturing shift is expected to boost vacuum pump sales across Europe.
The most common types of vacuum pumps are positive displacement and rotary vane pumps. Positive displacement pumps are most effective for rough vacuum applications and are usually paired with momentum transfer pumps. These pumps are used in pharmaceutical, food and medical processes. They are also used in diesel engines, hydraulic brakes and sewage systems.
Positive displacement pumps are used to create low vacuum conditions and create a partial vacuum. These pumps create lower air pressure by enlarging the chamber and allowing gas to flow into the chamber. The air in the cavity is then vented to the atmosphere. Alternatively, momentum transfer pumps, also known as molecular pumps, use high-speed rotating blades to create dense fluids.
Their drawbacks
Vacuum pumps are useful in industrial applications. However, they are not perfect and have some drawbacks. One of them is that their output is limited by the vacuum hose. Vacuum hoses are the bottleneck for vacuum pump performance and evacuation rates. The hose must be kept free of water and organic matter to ensure the highest possible vacuum.
Dry vacuum pumps do not have these problems. They may be more cost-effective but will increase maintenance costs. Water consumption is another disadvantage. When pond water is used, the pump puts additional pressure on the treatment facility. Additionally, contaminants from the gas can become trapped in the water, shortening the life of the pump.
Another disadvantage of vacuum pumps is their limited operating time at low vacuum. Therefore, they are only suitable for extremely high vacuum levels. Diaphragm pumps are another option for industrial applications. They have a sealed fluid chamber that allows a moderate vacuum. They also feature short strokes and a low compression ratio, making them quieter than their reciprocating counterparts.
Vacuum pumps are used in many industrial and scientific processes. They can be used to transport hazardous materials or clear clogged drains. They are also used in rear doors and dump tanks. Certain types of vacuum pumps can cause fluid blockages, which can be harmful. The vacuum pump should also be well suited to the fluid in it to avoid contamination.
Another disadvantage is the lack of proper vacuum system testing equipment. Mechanics often underestimate the importance of a properly functioning vacuum system. Most stores lack the equipment needed for proper troubleshooting. Typically, mechanics rely on the cockpit vacuum gauge to determine if the pump is working properly.
Some vacuum pumps are capable of providing constant vacuum. These pumps are also capable of eliminating odors and spills. However, these advantages are outweighed by some disadvantages of vacuum pumps.
editor by CX 2024-04-02
China supplier Vacuum Pump for Oil Station with Fuel Dispenser A/C vacuum pump electric
Product Description
Product Description
YH1000 Air-eliminator dispenser vane pump
Air-eliminator dispenser vane pump is 1 of the devices that provide pressure oil for fuel oiling machine, continually separate and eliminate the gas in tested gasoline, kerosene, diesel oil and other mixed liquid. It is the combination of pressure regulating type single-acting vane pump and whirl type oil-gas separator.
Basic Parameters | |||
Basic Parameters | YH1000A,C | YH1000B,D | |
Nominal flux L/min | When indicated valve of vacuum is 0.54Mpa | ≥50 | ≥70 |
When indicated valve of vacuum is 0.04Mpa | ≥55 | ≥80 | |
When indicated valve of vacuum is 0.1Mpa | ≥60 | ≥90 | |
Vacuum degree of oil inlet Mpa | ≥0.054 | ≥0.054 | |
Pressure resistance Mpa | 0.5 | 0.5 | |
Speed rpm | 520 | 660 | |
Noise dB(A) | ≤68 | ≤72 | |
Applicable motor power kw | 0.75 | 1.1 | |
Capacity of oil-gas separation % | Viscosity of oil is 1 mpas or less | ≥20% | ≥20% |
≥10% | ≥10% | ||
Working life L | ≥5×106 | ≥5×106 | |
Theoretic displacement L/r | 0.20 | 0.23 |
Features
l. Reasonable design and compact structure; body case is made of aluminum alloy sprayed with flash sliver lacquer, portable and beautiful.
2. Durable pump body of HT2003. Vane is made of hard graphite with advantages of self lubricated, good wear resistance and long using life.
4. Sealing materials is made of Chemigum and fluoroelastomer with advantages of oil resistance, cold resistance and reliable seal.
5. Excellent processing and low noise.
6. Oil-gas forced separation and strong capacity of oil-gas eparation.
7. High vacuum degree and suction lift.
8. Reasonable design of structure and large theoretic displacement.
9. Models A and C inlet: 1 1/2′ ‘ . outlet: 3/4’ ‘ ; Models B and D inlet: 2″, outlet l’ ‘ ; and many models for your option.
IO. Models A and B are directly flanged with flow meter while Models C and D are connected with flow meter via S pipe. It is of wide applicability.
Sample Shipping:
By express (UPS,DHL, FedEx, , etc.)
Sample’s lead time: 2-5 days
Mass productions’ lead time: 7-31 days
By sea shipping when bulk order
Company Profile
ZHangZhoug CHINAMFG Machinery Manufacture Co., Ltd. is a specializedmanufacturer of petroleum machinery equipment, which integrates researchand sales. The main products including air-eliminator dispenser vane pumps,emergency shut-off valves, automatic nozzles, Explosion proof control boxswivel sight glasses, etc. Our production building covers an area of 28,600 square CHINAMFG with over 156 highly skilled staffs and 26 senior technical engineers. We also have 165 sets machinery-processing equipment such as the processing center, numerically controlled lathe and so on.
The enterprise has passed ISO9001 quality management system certificate,and EU’s CE Certificates. Moreover, we are increasingly devoting ourselves to technical development and innovation. Besides, in order to ensure superior quality and stable performance, all our products are operated strictly according to QMS in the process of designing, researching, raw material purchasing, manufacturing, performance testing and afterservice.
Our company’s quality policy is “Galaxy’s quality guaranteed forever”. Wesincerely welcome our new and old customers to visit the enterprise andexpect to step to glorious success with all friends together. Please feel free tocontact us for more information.
CEO Oration
On behalf of CHINAMFG people ,we sincerely appreciate all friiends and partners trust and cooperation in last 20 years. CHINAMFG people efforts to the Tanker Accessories develop and booms,specialized in Oil&Gas Recovery Accessories ,Tank Truck Parts ,Industrial Pump&Meter ,Electric Oil Pump, by reliable quality ,reasonable price ,and good service,we win the advantage in the market, and also own the good honors in this field.
In the new century ,honest and credit is the word of the new century, we will continue to develop the spirit of : “galaxy’s quality ,forever guarantee”, and insisting on the logos of “figure image with honest and credit ,create famous brand with quality, expand market with good service”,and also with abundant capital ,and outstanding talent,advanced technology and superier device assure us to produce excellent prducts with comprehensive service .
We sincererly welcome esteemed to join in us to achieve the common prosperity.
Client Sales:
Lily Liu
ZHangZhoug CHINAMFG Machinery Manufacture Co., Ltd.
Add:Xihu (West Lake) Dis.’ou Industrial District, Oubei Town, HangZhou, ZHangZhoug ,China
After-sales Service: | 12 Months |
---|---|
Warranty: | 12 Months |
Acting Form: | Double-Acting |
Type: | Vane Pump |
Displacement: | Dosing Pumps |
Performance: | Health |
Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
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How Are Vacuum Pumps Employed in the Production of Electronic Components?
Vacuum pumps play a crucial role in the production of electronic components. Here’s a detailed explanation:
The production of electronic components often requires controlled environments with low or no atmospheric pressure. Vacuum pumps are employed in various stages of the production process to create and maintain these vacuum conditions. Here are some key ways in which vacuum pumps are used in the production of electronic components:
1. Deposition Processes: Vacuum pumps are extensively used in deposition processes, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), which are commonly employed for thin film deposition on electronic components. These processes involve the deposition of materials onto substrates in a vacuum chamber. Vacuum pumps help create and maintain the necessary vacuum conditions required for precise and controlled deposition of the thin films.
2. Etching and Cleaning: Etching and cleaning processes are essential in the fabrication of electronic components. Vacuum pumps are used to create a vacuum environment in etching and cleaning chambers, where reactive gases or plasmas are employed to remove unwanted materials or residues from the surfaces of the components. The vacuum pumps help evacuate the chamber and ensure the efficient removal of byproducts and waste gases.
3. Drying and Bake-out: Vacuum pumps are utilized in the drying and bake-out processes of electronic components. After wet processes, such as cleaning or wet etching, components need to be dried thoroughly. Vacuum pumps help create a vacuum environment that facilitates the removal of moisture or solvents from the components, ensuring their dryness before subsequent processing steps. Additionally, vacuum bake-out is employed to remove moisture or other contaminants trapped within the components’ materials or structures, enhancing their reliability and performance.
4. Encapsulation and Packaging: Vacuum pumps are involved in the encapsulation and packaging stages of electronic component production. These processes often require the use of vacuum-sealed packaging to protect the components from environmental factors such as moisture, dust, or oxidation. Vacuum pumps assist in evacuating the packaging materials, creating a vacuum-sealed environment that helps maintain the integrity and longevity of the electronic components.
5. Testing and Quality Control: Vacuum pumps are utilized in testing and quality control processes for electronic components. Some types of testing, such as hermeticity testing, require the creation of a vacuum environment for evaluating the sealing integrity of electronic packages. Vacuum pumps help evacuate the testing chambers, ensuring accurate and reliable test results.
6. Soldering and Brazing: Vacuum pumps play a role in soldering and brazing processes for joining electronic components and assemblies. Vacuum soldering is a technique used to achieve high-quality solder joints by removing air and reducing the risk of voids, flux residuals, or oxidation. Vacuum pumps assist in evacuating the soldering chambers, creating the required vacuum conditions for precise and reliable soldering or brazing.
7. Surface Treatment: Vacuum pumps are employed in surface treatment processes for electronic components. These processes include plasma cleaning, surface activation, or surface modification techniques. Vacuum pumps help create the necessary vacuum environment where plasma or reactive gases are used to treat the component surfaces, improving adhesion, promoting bonding, or altering surface properties.
It’s important to note that different types of vacuum pumps may be used in electronic component production, depending on the specific process requirements. Commonly used vacuum pump technologies include rotary vane pumps, turbo pumps, cryogenic pumps, and dry pumps.
In summary, vacuum pumps are essential in the production of electronic components, facilitating deposition processes, etching and cleaning operations, drying and bake-out stages, encapsulation and packaging, testing and quality control, soldering and brazing, as well as surface treatment. They enable the creation and maintenance of controlled vacuum environments, ensuring precise and reliable manufacturing processes for electronic components.
How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?
When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:
Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.
Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:
1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.
2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.
3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.
4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.
5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.
6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.
It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.
In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by CX 2023-11-14