Product Description
Product Description
380V Oil Free Scroll Air Compressor 3HP Scroll Air End RK-JP2.2A-8
ZheJiang CZPT Machinery Co., Ltd. offers the 2.2kw 3HP Scroll Air Compressor Air End RK-JP2.2A-8. This oil-free scroll screw air compressor is perfect for various applications. It comes with a 24-month warranty and online support. The lubricated design ensures efficient performance. Get this reliable compressor for your needs!
Product Parameters
Model: RK-JP2.2A-8
Capacity: 0.25 m3/min 250L/min
Working pressure: 8 bar
Rated power: 2.2kw
Voltage:380v/50hz/3ph
Oil free: Class 0
Cooling: by air
Noise db(A):69±3
Dimension: 360*351*290mm
Weight: 14.5kg
Exhaust temperature (°C):≤150
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Model |
Air flow(m3 /min) |
Pressure(Mpa) |
Power(Kw) |
noise db(A) |
Dimensions (mm) |
Weight(kg) |
Exhaust temperature (°C) |
|
RK-JP1.5A-8 |
0.13 |
0.8 |
1.5 |
65±3 |
230*238*233 |
11.7 |
≤150 |
|
RK-JP2.2A-8 |
0.25 |
0.8 |
2.2 |
69±3 |
360*351*290 |
14.5 |
≤150 |
|
RK-JP3.7B-8 |
0.41 |
0.8 |
3.7 |
70±3 |
362*345*290 |
20 |
≤165 |
|
RK-JP5.5B-8 |
0.63 |
0.8 |
5.5 |
72±3 |
420*417*353 |
24.5 |
≤180 |
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Flow rate, installation size and voltage can be customized according to customers’ req uirements noise,flowrate and other data may vary according to customers’ requirements: noise value is measured at a distance of1m from the front of the compressor in a soundless room at full load. |
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Product features
Are you tired of dealing with oily air and the hassle of lubricating oil during compressor use? Look no further! Our CZPT Oil-Free Scroll Compressor Chamber is designed to eliminate oily air at the source, providing you with a truly oil-free and environmentally friendly solution. Say goodbye to oil pollution and condensate discharge!
But that’s not all – our compressor offers so much more! With our CZPT Oil-Free Scroll Compressor, you can enjoy high-quality 100% oil-free compressed air. Don’t just take our word for it, our air quality is tested and certified by the prestigious German TÜV certification body. We meet ISO8573-1, the highest air quality standard.
Not only is our compressor oil-free, but it also boasts low vibration. The circular rotation vibration is much lower compared to reciprocating compressors. Plus, our compressor offers excellent balance with evenly distributed pressure around the axis during rotation.
Worried about noise? Don’t be! Our compressor is designed to be low noise. With no air inlet valve, you won’t have to worry about the sound of check valves closing or the “peng peng” sound of piston air compressors. And with a low rotation speed of only 3000rpm, you won’t experience the high-frequency beeping sound of screw machines.
Efficiency is key, and our compressor delivers. The volumetric continuous exhaust of our scroll air compressor ensures there is no residual volume, resulting in a volumetric efficiency of up to 98% or more. Our flexible sealing technology improves sealing performance and reduces leakage loss.
Reliability is paramount, and we’ve got you covered. Our compressor is manufactured with high machining accuracy to μ level and treated with a special coating for lasting use in various environments. Equipped with a large-capacity multi-plate cooling fan and after-cooler, our compressor ensures effective cooling and stable operation even in high ambient temperatures.
And the best part? Our compressor requires low maintenance. With fewer parts compared to other types of air compressors, the possibility of machine maintenance is greatly reduced. Say goodbye to the hassle of configuring intake and discharge valves, piston rings, and other wearing parts.
Experience the power of our 2.2kw 3HP Scroll Air Compressor Air End RK-JP2.2A-8. Trust in the quality and reliability of ZheJiang CZPT Machinery Co., Ltd. We are here to provide you with top-notch products and excellent customer service.
Application industry
Rocky oil-free scroll compressor air end is mainly used in Pharmaceutical industry, laboratories, spraying, textile, food, electronics, industrial machine tool support, printing and other industries with high requirements for clean air in automated production lines.
Successful cases
Company Profile
Certifications
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| After-sales Service: | Online Support |
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| Warranty: | 24month |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Are the Advantages of Using Oil-Sealed Vacuum Pumps?
Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:
1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.
2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.
3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.
4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.
5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.
6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.
7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.
8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.
9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.
10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.
These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.
Can Vacuum Pumps Be Used in the Production of Solar Panels?
Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:
Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:
1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.
2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.
3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:
– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.
– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.
– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.
4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.
5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.
In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by Dream 2024-05-16